Home > Product Catalog > Grouts: Epoxy > FX-120

FX-120 Elastomeric Mortar

FX-120 was used in the following case studies:

Elastomeric Mortar 10 Years After Installation

DESCRIPTION:

FX-120 Elastomeric Mortar is a three component flexible material that is formed in the field. It permits economical up-grading and new placement of railroad crossings. FX-120 is preproportioned granular rubber based filler used with a 100% solids modified epoxy binder to produce a mixture of uniform shore hardness that flexes under impact or loading. FX-120 helps the environment by eliminating the need for landfill space through the use of ground up vehicle tires as its rubber component.

ADVANTAGES:

FX-120 Elastomeric Mortar is mixed in the field and placed similar to that of asphaltic concrete. Unlike asphalt, it is impermeable and will not be affected by freeze-thaw cycles, or permit pot holing. The mixed material is resistant to oil, gas, grease, salts, and mild acids. When compared to pre-formed material the board foot cost is lower. FX-120 has over a twenty-year track record in use showing no sign of deterioration.

Electrical Resistance:
Volume Resistivity (4.8 x 10¹³ ohm-cm) typical (ASTM D257)

PACKAGING:

One unit will consist of 2.5 gallons "A" Component, 2.5 gallons "B" Component of FX-120 Resin and 50 lbs of FX-120 Elastomer Filler. This unit will yield 1.408 cubic feet. The weight of FX-120 is 70 lbs. per cubic foot.

PRIMING:

Surfaces to receive FX-120 Elastomeric Mortar should be clean, dry, and free of laitance, oil and dirt. Prime all areas to receive FX-120 Elastomeric Mortar with FX-120 Primer just prior to placement of mixed system at the rate of 100-150 square feet per gallon.

MIXING:

Combine one part by volume of "A" Component with one part by volume of "B" Component of the FX-120 Resin, mix for 3 + minutes. Blend rubber at a rate of 50 lbs. per 5 gallons of resin. Continue mixing for 3 - 5 minutes. Mixing may be done using slow speed drill, or a mortar mixer (blade type) may be used for large applications.

APPLICATION:

Pour mixed FX-120 onto primed area, screed to desired elevation and hand tamp to complete the application. If the application is greater than 4" in depth, the FX-120 should be placed in layers not greater than 4" in depth.

SHELF LIFE:

Two (2) years

TEMPERATURE:

FX-120 Elastomeric Mortar should not be installed in temperatures below 40°F

CAUTION:

"A" Component - Contains epoxy resin. May cause skin sensitization or other allergic responses. Avoid inhalation of vapor. Use good ventilation, particularly if material is heated or sprayed. Prevent contact with skin and eyes. If skin is contacted, wash immediately with soap and water. If eyes are contacted, flush immediately with water and consult a physician.

"B" Component - Contains amine compound. In case of contact, immediately flush eyes or skin with plenty of water for at least 15 minutes. Remove contaminated clothing and shoes. Call a physician. Wash clothing before reuse. Discard contaminated shoes. Wear protective clothing, goggles, gloves and/or barrier creams.

FOR INDUSTRIAL USE ONLY. KEEP AWAY FROM CHILDREN. 3/2006