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Foxpack 1200 Industrial Grout

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Foxpack 1200

DESCRIPTION:

Foxpack 1200 is a 100% solids epoxy resin and specially selected aggregate system. Units are preproportioned for ease of mixing and use on the jobsite. Foxpack 1200 is a flowable, self-leveling grout, with handling and physical characteristics superior to similar grouts.

ADVANTAGES:

Foxpack 1200 is simple to use. Premeasured proportions allow for precise and repeatable results. Foxpack 1200 is insensitive to moisture and may be used on dry and damp substrates. Pourable consistency—flows easily, self-levels in baseplate forms, anchor bolt holes and floor toppings. Formulation permits placement up to three (3) inches thick. Foxpack 1200 LX is also available for deep pour applications. High strengths—8,000 psi compressive strength in twenty-four (24) hours at 73°F; ultimate strength averages 12,000 psi in seven (7) days @ 73°F.

WHERE TO USE:

Foxpack 1200 is used to seat and support reciprocating machinery and other equipment where heavy loads, impact, torque and other operating stresses occur. Typical applications include: Transportation Industry Utilities

Grout Pads
Crushers
Generators
Anchor Bolts
Millers
Steam Turbines
Crane Rails
Blowers
Transformers
Lathes

PHYSICAL PROPERTIES:

Mixing ratio of Foxpack 1200 Resin—2A to 1B by volume
Working Life—Mixed Grout (Filler In)
Temperature Time
40°F ą 5°F	70 - 85 minutes
70°F ą 5°F	50 - 65 minutes
90°F ą 5°F	35 - 50 minutes
Compressive Strength ASTM C-109
	40°F	70°F	90°F
6 hours		3,000
8 hours		6,500
16 hours		7,500
1 Day		8,000	10,000
3 Days	3,300	12,000	13,000
7 Days	6,100	13,000	13,000
Tensile Strength ASTM C-190 7 Day	2,000 ą 50 psi
Shrinkage ASTM C-827	(+0.3% expansion)
Electrical Properties Volume Resistivity ASTM D-257	1.1 x 10¹⁴ ohm cm

SURFACE PREPARATION:

Proper preparation of the substrate and contact area of the baseplate is essential. Substrate must be both clean and sound. Remove laitance, oils and grease from concrete by sandblasting or bush hammering. If possible, sandblast bottom of base plates and wipe clean and dry. Apply grout as soon as possible after cleaning steel surfaces to prevent recurrence of oxidation. (If primer for steel baseplate edges or top surface is required, use FX-408 Zinc Rich Primer.

MIXING:

Initial mix temperature must be 50°F minimum. For best performance, mix entire pack.Remove all components from six (6) gallon pail. Pour "A" Component into pail and add "B" Component and mix for two (2) minutes. Slowly add filler while continuing to mix resin until all is added or desired consistency. NOTE: Do not thin Foxpack 1200. Solvent will prevent proper cure, and cause shrinkage. If less than full unit is required, carefully measure two (2) parts Component "A" and one (1) part Component "B" and add desired amount of filler.

SHELF LIFE:

Two (2) years

APPLICATION:

Construct containing form with head box, if necessary. Any form surface in contact with Foxpack 1200 must be coated with release agent. Seal forms tightly to prevent leakage. Leakage that causes grout in place to subside below plate bottom level will cause loss of contact and voids at grout/baseplate bottom interface. Re-establishing complete contact will be difficult at best. Be certain that all tools and mixing materials are at hand prior to mixing of Foxpack 1200.

Mix Foxpack 1200 in accordance with mixing instructions. Pour grout into form from one side only. Pour continuously while maintaining a minimum of one (1) inch of head above the baseplate bottom until grout appears full width of the baseplate at opposite side of the form. Continue pouring at a reduced rate until Foxpack 1200 levels at 1/4" above the plate bottom on all sides. Clean equipment with FX Tool & Equipment Cleaner before Foxpack 1200 hardens. If placement depth exceeds three (3) inches, contact Fox Technical Service for assistance. If ambient temperature exceeds 90°F, use Foxpack 695.

PACKAGING:

Foxpack 1200 is conveniently packaged in a six (6) gallon pail. Each component is premeasured and separately packaged inside the six gallon pail. Yield is .50 cubic feet per unit. Component "A"—128 fl. oz., Component "B"—64 fl. oz., Aggregate—3 1/2 loose gallons. When pails are not available, premeasured 3 1/2 loose aggregate will be packaged in paper polyethylene lined bags.

CAUTION:

"A" COMPONENT CONTAINS EPOXY RESIN. DANGER! "B" COMPONENT contains alkaline amines: strong sensitizer. May cause skin sensitization or other allergic responses. Use with good ventilation, particularly if material is heated or sprayed. Prevent all contact with skin or eyes. Wear protective clothing, goggles, gloves and/or barrier creams. Keep container closed when not in use. Wash thoroughly after handling.

FIRST AID:

In case of skin contact, immediately wash with soap and water. In case of eye contact, flush eyes with copious amounts of water for at least fifteen (15) minutes. Remove contaminated clothing shoes. If irritation persists, seek medical attention.

FOR INDUSTRIAL USE ONLY. KEEP AWAY FROM CHILDREN. 3/2009